Technology sharing | For Superior PCD Tools, This Step Is Critical!
SNSTC 2025-11-07
In the field of PCD tool manufacturing, achieving exceptional tool quality requires rigorous control over multiple key processes. Among these, blank preparation, process design, and equipment machining are especially crucial.At SNSTC advanced five-axis laser machining equipment brings revolutionary improvements to every stage of PCD tool production.
1. Blank Preparation
A high-quality blank is the foundation of an outstanding tool. During this stage, every aspect — including material texture, dimensions, and performance — must be strictly controlled.
SNSTC upholds stringent standards in raw material sourcing and selection, ensuring that each batch of blanks meets the requirements for high-performance tool manufacturing. This meticulous preparation lays a solid groundwork for all subsequent machining processes.
2. Process Design
A scientific and well-structured process design is key to manufacturing premium PCD tools.Our experienced R&D team develops customized process plans based on tool type, material, and application. From the overall structure to the tiniest cutting-edge angles, every detail is carefully analyzed and refined. This ensures that each tool delivers optimal performance, precision, and durability in real-world applications.
3. Equipment Machining
SNSTC’s five-axis laser machining equipment features an advanced horizontal design optimized for tool manufacturing. It can process tools up to 430 mm in length and 300 mm in diameter.
The system’s axis configuration follows the traditional structure of a tool grinder, making it intuitive and efficient to operate. By combining tool rotation with a tiltable flying laser beam, it maximizes the benefits of laser technology — delivering unmatched accuracy, efficiency, and flexibility.
Efficient, Consumable-Free Machining
Equipped with an ultrashort-pulse laser, the machine enables consumable-free machining of diamond and CBN materials.This technology not only reduces production costs but also significantly enhances efficiency —saving both time and resources while maintaining exceptional quality.
High-Precision Measurement System
All models come equipped with micron-level online visual inspection and contact measurement systems, ensuring superior dimensional and form accuracy.
Throughout the machining process, the system continuously monitors tool geometry in real time, allowing for immediate error detection and correction—ensuring that every tool meets stringent quality standards.
Stable Machining Performance
With excellent thermal stability and consistent dimensional accuracy, the equipment maintains reliable performance during long production runs.Whether for high-volume manufacturing or precision machining of complex tools, it delivers stable results, reduces scrap rates, and improves overall production efficiency.
Flexible Cutting Capabilities
The integrated coarse-fine cutting head design offers remarkable versatility. It supports high-speed rough cutting with imported systems and fine edge finishing through slow-wire roughing — or can complete both processes in a single setup.This design significantly increases productivity and streamlines the entire manufacturing workflow.
Empowering Smarter Tool Manufacturing
SNSTC remains committed to providing customers with cutting-edge solutions for high-quality tool production.With superior performance, reliability, and flexibility, our five-axis laser machining equipment has become a trusted choice for leading tool manufacturers worldwide.
Choose SNSTC—together, let’s build a more efficient, higher-quality tool manufacturing process and create greater value for the future of precision manufacturing.
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